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ANODE ALUMINUM BUSBAR LIFTING WORK CAN BE DONE AT PALM OPERATING
2021-12-14 14:59:12
Owing to the auto anode aluminum busbar lifting device, it can be easy to finish the aluminum busbar lifting work well in aluminum electrolytic industry by remote control. The full auto anode busbar jacking frame is jointly developed by Zhengzhou Joda Technology Co., Ltd., Xinfa Group Xinyuan Aluminum Co., Ltd. and Central South University Institute Co., Ltd.. The Scientific and technological achievements evaluation session about the full auto anode jacking frame for aluminum electrolytic industry was held successfully in Zhengzhou on June 26th, which was organized by the China Nonferrous Metals Industry Association.
In general, due to the technology and process, it is about 20 days to do the aluminum busbar lifting work from last time. In the past, it was done by the professional operators. They use the wrenches to unscrew and screw, so it is time-consuming and much hidden danger work. The full auto anode jacking frame can lift the busbar in whole process with mechanization and automation by integrated the clamps’ unscrew and screw function creatively on busbar lifting device. Then replacing ventilation locking mechanism, it adopts the die clamping mechanism to make conducting rod enclasp busbar. These all help to improve the efficiency and quality, eliminate hidden danger and save power and labor to reduce cost directly, which has a significant meaning for electrolytic aluminum enterprises getting out predicament.
The full auto busbar lifting device has been applied in Xinfa Group Xinyuan Aluminum Co., Ltd. and Jinghongyuan Industrial Co., Ltd..It has good technical reproducibility and high maturity. According to measurement ,first,it can save more than half operatives and operating time from 15 ~ 20 minutes to 6 ~ 7 minutes, improving labor efficiency obviously.Second, it can save 8.9 million kWh power in 240kA (40 tons / year) electrolysis application. That helps to improve labor productivity and safety of operation in electrolytic series, and has significant economic and social benefits.
Experts evaluation group gave the following conclusions about the full auto anode busbar lifting device: The whole technology has reached the international advanced level. It promotes automation operations, intelligent equipment and technology development which provide technical support and improve labor efficiency for China aluminum electrolytic industry. Therefore, it is recommended to speed up application in mainland.
Wang Xuying, who is the chairman of Zhengzhou Joda Technology Co., Ltd., in an interview, says: “as the equipment manufacturing base for Hunan Zhongda Design Institute, we have been devoting ourselves to researching, developing and exporting the advanced aluminum equipment. The full auto anode busbar lifting device being recognized by experts greatly enhanced our confident and new impetus to make aluminum equipment more intelligent.”
Liang Xuemin, who is the dean of Hunan Zhongda Design Institute and the deputy director of State Key Laboratory of Central South University about the efficient use of refractory metallurgical resources, tells the reporters that the aluminum electrolytic industry has been impeded by many factors in recent years, especially quickly rising labor costs, safety problems and environmental protection, etc. At the same time, large capacity and super capacity pot shell technology has been innovated continuously, while many technologes are stagnated in artificial levels and lack of advanced production technology and auxiliary process equipment, which cause the high operating costs and safe risks. “In other words, as the core of aluminum production equipment, Chinese technology of pot shell is in the leading role in the world, but the pot tending machines are far less advanced. It is very important for making the equipment become intelligent.” he says.
Zhang Hongguo, who is the deputy secretary-general of China Nonferrous Metals Industry Association and the director of Ministry of Science and Technology presides the evaluation session, Niu Qingren,Liu Haishi, Wang Shaopeng and other experts attended the evaluation conference.
In general, due to the technology and process, it is about 20 days to do the aluminum busbar lifting work from last time. In the past, it was done by the professional operators. They use the wrenches to unscrew and screw, so it is time-consuming and much hidden danger work. The full auto anode jacking frame can lift the busbar in whole process with mechanization and automation by integrated the clamps’ unscrew and screw function creatively on busbar lifting device. Then replacing ventilation locking mechanism, it adopts the die clamping mechanism to make conducting rod enclasp busbar. These all help to improve the efficiency and quality, eliminate hidden danger and save power and labor to reduce cost directly, which has a significant meaning for electrolytic aluminum enterprises getting out predicament.
The full auto busbar lifting device has been applied in Xinfa Group Xinyuan Aluminum Co., Ltd. and Jinghongyuan Industrial Co., Ltd..It has good technical reproducibility and high maturity. According to measurement ,first,it can save more than half operatives and operating time from 15 ~ 20 minutes to 6 ~ 7 minutes, improving labor efficiency obviously.Second, it can save 8.9 million kWh power in 240kA (40 tons / year) electrolysis application. That helps to improve labor productivity and safety of operation in electrolytic series, and has significant economic and social benefits.
Experts evaluation group gave the following conclusions about the full auto anode busbar lifting device: The whole technology has reached the international advanced level. It promotes automation operations, intelligent equipment and technology development which provide technical support and improve labor efficiency for China aluminum electrolytic industry. Therefore, it is recommended to speed up application in mainland.
Wang Xuying, who is the chairman of Zhengzhou Joda Technology Co., Ltd., in an interview, says: “as the equipment manufacturing base for Hunan Zhongda Design Institute, we have been devoting ourselves to researching, developing and exporting the advanced aluminum equipment. The full auto anode busbar lifting device being recognized by experts greatly enhanced our confident and new impetus to make aluminum equipment more intelligent.”
Liang Xuemin, who is the dean of Hunan Zhongda Design Institute and the deputy director of State Key Laboratory of Central South University about the efficient use of refractory metallurgical resources, tells the reporters that the aluminum electrolytic industry has been impeded by many factors in recent years, especially quickly rising labor costs, safety problems and environmental protection, etc. At the same time, large capacity and super capacity pot shell technology has been innovated continuously, while many technologes are stagnated in artificial levels and lack of advanced production technology and auxiliary process equipment, which cause the high operating costs and safe risks. “In other words, as the core of aluminum production equipment, Chinese technology of pot shell is in the leading role in the world, but the pot tending machines are far less advanced. It is very important for making the equipment become intelligent.” he says.
Zhang Hongguo, who is the deputy secretary-general of China Nonferrous Metals Industry Association and the director of Ministry of Science and Technology presides the evaluation session, Niu Qingren,Liu Haishi, Wang Shaopeng and other experts attended the evaluation conference.
